Final Project

Create your own Drying Room

In the real world, the size of the drying and curing spaces are dictated by the size of the crop. However the design of the rooms is limited only by your imagination and budget. Before you can consider yourself a “master” of this process, you must know every aspect that goes into the design of the space and the execution of using that space to achieve your desired result. Why are we designing only the drying room? While this course is about drying AND curing, not all farms will use curing as part of their workflow, but all of them will be required to use drying. Drying rooms are also far more complicated to set up and use than a curing room due to the need to size the space, the HVAC, and the hanging method, based on the size of the crop.

For these reasons we will be designing a drying room and not a curing room.

This project is 50% of your grade for the course. A total grade of 75% is required to pass the course and get a certificate of completion, while 85% is required to receive a certificate of mastery.

This project is due after you have completed

all the course modules. 

Of course you are not expected to know everything about how to complete a drying space when you start this course. The project is intended to be worked on along the way as new information from each chapter builds your knowledge.

Project requirements:

For this assignment you will be designing your own commercial drying space within the following constraints…

  • Write up the room design concept in Google Docs, then Sketch the room
    out in Google Draw showing both an overhead view, and a side view. Then
    embed both drawings into your written document. Share the folder for your project with    GlenRJohnson@gmail.com
  • Your ceiling can be as high as you like as long as your don’t require your employees to get on a ladder.
  • The roof of the building is not capable of supporting a load but you can design support into the walls. 
  • Include all aspects that you feel are important and describe in detail why you chose each element in your room design.
  • Include dehumidification, humidification, cooling and heating calculations in your design along with links and photos of real HVAC machines and actual prices.
  • The flower room which you must accommodate contains 250 lights, each with a 4’x4’ footprint, and each of those lights produces a maximum of 20 lbs of wet flower material which you must somehow hang or put on racks, etc… in your drying room.
  • You must include working space for employees, and you must describe how they are to transport the cut plants from the flower room to the drying room.
  • Describe how employees are to load the room with wet flower, and unload the dry flower at the end.
  • Describe the airflow; where the fans or vents are located, which direction they point, what size they are, how much space between rows, and how much space around the walls.
  • Whatever method you use to hang or otherwise support the material, calculate the total weight load that must be supported as well as where and how that load will be supported. Remember you may not hang this load from the ceiling.
  • Calculate exactly how many 4×4 spaces from the flower room must be hung on each section of your support system, so that you can be assured you will get the entire crop in the room.
  • Calculate for Low, Normal and Above average sizes of crops. (15, 20 and 25lbs wet material per light)
  • Calculate for the differing weights of Dry and Wet material that may come into the drying room and make sure your support system could support a full load of material that is dripping wet. 
  • No ladders are allowed for hanging material – not even a step stool. Employees must remain on the ground at all times.
  • Determine where you will purchase your hanging screen or other material.  
  • If there are poles, pulleys, hoists, cables, screens or other items used in your design, show web links to every item and itemize the total cost of the project. 
  • Show an itemized list of how much it will cost to outfit the entire room.
  • Large items must be purchased from a source that is closest to your geographic location to keep shipping costs low.
  • If you require custom made pieces for your design, you must get TWO actual quotes from sources that are in your home city (unless you are in a remote location, in which case you may quote prices for mail order items).
  • Whenever possible, attempt to find some sort of real evidence, studies or scientific journal articles that support the decisions you are making and use direct quotes, graphs, etc to illustrate how this evidence supports what you’ve done in your design. Include links to the information if from a website, or supply copies in .pdf format if from a study.
  • Your drying room total raw materials cost may not exceed $20,000 – not including architectural design, engineering, HVAC equipment, and assembly.

Create two SOP Documents

Last but not least…. You will write up two SOP documents explaining how to use this room you’ve created.

#1) The first will fully describe every step of the process from how to cut the plants, move them to the dry room, hang them and adjust the environment controls every day along the path through, and including, the time in the trimming space. 

(At that point another SOP would normally be used for either packaging or curing but

you do not need to incorporate anything beyond trimming into this assignment. )

#2) The second SOP will be an addendum to the first which will incorporate a slight detour between the cutting and hanging steps. This SOP will incorporate two types of sterilizing dip (or rinse). One type will treat an imaginary fungus infection and the other type will treat an insect infection. Describe when to use this process, how to mix the chemicals, how to dry the material before hanging, etc. 

Both of these SOP documents should be in the form of “simple but clear steps” with the minimal amount of directions needed to accomplish each task. Do not write a novel because in real life employees will not read, or remember, long instructions. Your grade will get more points for short and clear directions.

Grading the project

Will you be graded on producing the ultimate perfect drying room?  NO!  This assignment is about creating a “good working model” that would function in a commercial setting. No matter how perfect you think your design is today, tomorrow you’ll learn something new and the whole plan will change. Absolute perfection is not the goal here.

The goal of completing this tasks is to build your skill and knowledge in the art of Drying and Curing in a way that is leaps and bounds beyond what you can get from watching a bunch of free YouTube videos. 

In the end, you will have a project and a Certificate of Mastery to serve as tangible evidence to demonstrate that you know what you’re talking about.

Successfully thinking through this entire process, writing it down, sketching out the building…. All of this will absolutely qualify you for the title of “Mastery” in the art of Drying and Curing.

Remember, a 70% total grade will pass the course, but it requires an 85% grade to receive the certificate of Mastery. Your actual score will be printed on your certificate.

Contact me if you have questions…  glenrjohnson@protonmail.com

03-26-2022

Equipment Resources for this project

SensorPush Hygrometer

BlueTooth + Wifi Sensor $89.99    Wireless Gateway + $100

Extremely Accurate Water-Resistant housing tracks… Temperature / Humidity / Barometric Pressure / VPD. This Smart Sensor pairs effortlessly with a mobile app via BlueTooth, and if you want the option of checking in on it from anywhere in the world you can add the optional WiFi Gateway.

Dollar for dollar this little cube is the best drying/curing tool you can own.

One problem I found in using this little thing is that it’s so small that it becomes very easy to lose track of where you put it. When this happened to me, I downloaded an app called BLE Scanner which locates all the BlueTooth devices in your vicinity and tells you how far away you are from each of them. To use it you simply move around slowly until you see whether you are getting closer or farther from your SensorPush sensor. I used this when an employee didn’t see that I was measuring a batch in the curing room and they packed the pound and the sensor into a pound bag without seeing it. Then that pound went into a box with 15 other pounds and that box went into a room with 10 other boxes… This little bluetooth proximity scanner saved me from having to unpack all those pounds.

Pulse Pro

Temp / RH / CO2 / PAR / PPFD / VPD / Spectrum       $499.00 USD

This is an extremely powerful little meter that packs a TON of useful features that growers need.

This may be the perfect all-in-one grower toolkit. The VPD features are extremely advanced. In a curing room you could use the CO2, RH, Temp and all the alarm features.  You can find it at  https://pulsegrow.com

Vaisala ~ CO2+RH+T

Wall Mount BACnet/Modbus Transmitter, Display GMW95RD

For demanding HVAC & green building projects     USD$482.00 (+ taxes)

Vaisala GMW90 Series Wall-Mount CARBOCAP® Transmitters are designed for high performance HVAC, demand controlled ventilation (DCV), and indoor air quality (IAQ) monitoring. CO2 measurement is based on Vaisala’s unique, second-generation CARBOCAP® technology that enables exceptional stability. The internal reference in the CO2 sensor guarantees the best stability and operation also in constantly occupied buildings without frequent readjustments (eliminates need for Automatic Background Calibration ABC algorithm). GMW95RD uses the Vaisala HUMICAP180R humidity sensor for superior long term stability. The sensor is also insensitive to dust as well as to  most chemicals.   These transmitters include user exchangeable measurement modules, which can be ordered as spare parts and are delivered with a calibration certificate. The GMW95RD model includes the following: • CO2 Measurement 0 … 5000 ppm, analog outputs configured for 0…2000 ppm • Temperature Measurement -5 … +55 °C (+23 … +131°F) • Relative Humidity Measurement 0…95% • Digital communication, BACnet or Modbus • Always visible display for easy calibration. • Traceable calibration certificate  Air Monitoring Tools

MadgeTech Element       CO2 / Humidity / Temp 

The all-in-one solution for acquiring a complete environmental profile. The Element CO2 is a wireless data logger that measures and records carbon dioxide, humidity and temperature levels for agricultural applications. 

The Element CO2 comes with a 16 ft. cable connected to the CO2 sensor, making it ideal for grow rooms as well as in Drying, Trimming and Curing rooms. User-programmable alarms will alert users via email or text when thresholds are crossed.

The Element CO2 is also MadgeTech Cloud Services ready, or you can use your own internal server, providing users the ability to monitor real-time data remotely on any internet enabled device.

You’ll need one Element CO2 for each room you wish to monitor. $770 
And one Wireless Relay per building. $500

Humidification Types

Controlling your Curing room environment will require the normal things like Air Conditioning for heating and cooling, and a dehumidifier for lowering the moisture in the air, but in addition to all the normal controls, you will also need to install a machine that is capable of ADDING moisture to the air. This may also be needed to a smaller extent in the drying and trimming rooms, but the curing rooms will absolutely need humidification, and the meters to monitor it carefully.

Humidifiers are not common equipment in a normal room setting. You may have them in your grow room – especially in the Veg or Propagation rooms, but most normal rooms inside a building do not have any means of adding humidity.

To accomplish this you will need to install a machine specifically dedicated to this purpose, and you will need to provide some sort of water supply to that machine. Some humidifiers have a built in basin to hold water and you simply refill it manually when it runs low. Others attach to a water pipe which provides a continuous supply of water without any action from you. Obviously the latter of these options is preferred. 

There are basically three types of humidifiers… 

  • Ultrasonic
  • Steam
  • Evaporative

Only the ultrasonic is appropriate for a cannabis farm.

Ultrasonic Humidifiers

This type vibrates a small ceramic plate to create ultra fine water droplets so small that they actually float in the air as a cloud. The big advantages are super quiet, super small particles, and very good at automating humidity control for larger rooms. This large unit by Idealair may be overkill unless your drying and curing rooms are quite large. Most ultrasonic humidifiers are fully automated and they produce a very fine cloud for even humidity increase. The humidity range is 30-90% with an accuracy of roughly 5% which depends heavily on the efficiency of the air circulation in the room.

Ideal-Air Pro Series Ultra Sonic Humidifier 150 Pint    $862

Ideal-Air Industrial Grade Humidifier, 200 pint  $560

 

Note:  I highly recommend that you use an RO filter upstream of any ultrasonic humidifier because the small ceramic plates that are the working mechanism, will pretty quickly get damaged by the calcium deposits created by hard water. 

Smaller units like this one can be purchased on Amazon for under $300 and they’ll pump out roughly 2 liters per hour. Two liters, or half a gallon, may be all you need to keep a fairly large size drying or curing room in just the right humidity zone. Since these units have no real fan power to move the moist air around so you’ll need to supply air circulation fans of your own. I’ve used small units like this in a curing room and achieved excellent results.

Steam Humidifiers  (not recommended)

Steam Humidification works by boiling water to produce warm moist air. This can be perfect for cool seasons or cooler climates where you could stand to warm the room up a bit at the same time, but in the case of a curing room, you need the space to remain cool and you don’t want to be required to install an air conditioner to cool the space. That situation would be placing two machines working in opposition of each other.  Steam humidifiers also use a lot of electricity compared to the others because they must heat the water. It does have the advantage of sterilizing the water and removing any contaminants because it is basically producing distilled water vapor.

Evaporative Humidifiers (not recommended)

Evaporative humidifiers work by blowing dry air through a filter soaked in water. As the air passes through, the water evaporates and increases the moisture level in the air. This process only works in warm, dry weather conditions and even on a warm day, it doesn’t have the ability to change the humidity that much. These might work fine in a household environment, but in a drying or curing room I would avoid this type.

Upload Your Project Files

In the box below you can upload your finished files for this project.

You may upload files at any time during the course, and you can have as many as 15 files total.

You do not have to wait until the end of the course to upload files.

After you’ve uploaded all files for the project, please send an email to  glenrjohnson (at) protonmail.com  to alert me that you’ve completed your uploads and it’s ready to grade.

Your uploads must be manually graded before you can progress to the final exam.